Liner, Liner Block, Lifter (made of austenitic high-manganese steel ZGMn13-1, ZGMn13Cr2, and other materials).
The ball mill is an industrial grinding machine used for producing uniform mixtures or manufacturing fine powders. Its main applications include the production of concentrates (iron, copper, aluminum, etc.) and cement. In this type of mill, a large quantity of metal balls is used, which constantly move and crush coarse particles as the mill's sliding mechanism or rotation occurs. The output product size of the ball mill ranges from 0.2 to 0.3 millimeters, with input load sizes of 5 to 75 millimeters (grinding ratios can reach up to 300).
During the operation of the ball mill, there is relative sliding and rolling between the materials and the steel balls, exerting pressure and abrasion on the liner. Compared to the liners used in semi-autogenous grinding (SAG) mills, the lifting effect of ball mill liners is relatively weaker, and a higher number of steel balls are added. In the ball mill, the main grinding process is rolling, and the liner wear is mainly caused by the abrasion of the material during discharge. The shape of the cylindrical liner has a significant impact on the operation of the ball mill.
Ball mill liner blocks are wear-resistant liners installed inside the ball mill to protect its inner wall from wear and impact. These liner blocks are typically made of wear-resistant materials such as wear-resistant steel plates and wear-resistant alloys, offering high wear resistance and impact resistance. They effectively resist the wear and impact of the ore inside the ball mill, prolonging its service life. The installation of ball mill liner blocks is usually done through welding or bolt connections. During installation, attention should be paid to the dimensions, shapes, and positions of the liner blocks to ensure effective protection of the ball mill's inner wall.
Our company has been conducting research and development on high-manganese steel liners for over 20 years. We produce various ball mill liners ranging from Φ1.5×3M to Φ7.32×10.68M. Based on the wear trajectories of different mill models, we further optimize the shape and material of the liners, continuously improving their service life. For example, the service life of liners for Φ3.2×3.1M, Φ3.2×4.5M, and Φ5.03×6.4M ball mills exceeds 10 months, while the liners for Φ7.32×10.68M ball mills can reach up to 16 months. The operational efficiency of the ball mills has been significantly improved, earning consistent praise from our customers.
The standard hardness ranges from HB180 to 220, with a tensile strength (Rm) of ≥735MPa and an elongation rate of ≥20%.
Material Grade | Main Chemical Components (Score)/% | ||||||||
C | Si | Mn | Cr | Mo | Cu | Ni | P | S | |
ZQCr26 | 2.1∽3.3 | ≤1.2 | 0.2∽1.5 | 23.0∽30.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤0.06 | ≤0.06 |
ZQCr20 | 2.1∽3.5 | ≤1.2 | 0.2∽1.5 | 18.0∽23.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤0.06 | ≤0.06 |
ZQCr15 | 2.1∽3.6 | ≤1.2 | 0.2∽1.5 | 14.0∽18.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤0.06 | ≤0.06 |
ZQCr12 | 2.1∽3.6 | ≤1.2 | 0.2∽1.5 | 10.0∽14.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤0.06 | ≤0.06 |
ZQCr8 | 2.1∽3.6 | ≤2.2 | 0.2∽1.5 | 7.0∽10.0 | ≤1.0 | ≤0.8 | - | ≤0.06 | ≤0.06 |
ZQCr5 | 2.1∽3.6 | ≤1.5 | 0.2∽1.5 | 4.0∽6.0 | ≤1.0 | ≤0.8 | - | ≤0.08 | ≤0.08 |
ZQCr2 | 2.1∽3.6 | ≤1.5 | 0.2∽1.5 | 1.0∽3.0 | ≤1.0 | ≤0.8 | - | ≤0.10 | ≤0.10 |
ZQCADI | 3.2∽3.8 | 2.0∽3.0 | 0.5∽3.5 | 0.2∽1.5 | ≤1.0 | ≤1.0 | - | ≤0.05 | ≤0.03 |
Material Grade | Yield Strength RP0.2 MPa | Tensile Strength RM Mpa | Percentage Elongation after FractureA % | Percentage Reduction of area Z % |
ZG110Mn13Mo | ≥390 | ≥735 | ≥20 | - |
ZG120Mn13 | ≥390 | ≥735 | ≥20 | - |
ZG120Mn13Cr2 | ≥390 | ≥735 | ≥20 | - |
ZG120Mn13W | ≥390 | ≥735 | ≥20 | - |
ZG120Mn13CrMo | ≥390 | ≥735 | ≥20 | - |
ZG120Mn13Ni3 | ≥390 | ≥735 | ≥20 | - |
ZG120Mn18 | ≥390 | ≥735 | ≥20 | - |
ZG120Mn18Cr2 | ≥390 | ≥735 | ≥20 | - |
ZG32Cr2Si2MnMo | ≥1150 | ≥1300 | ≥20 | ≥8 |
ZG45Cr2Si2MnMo | ≥1150 | ≥1300 | ≥20 | ≥8 |
ZG65Cr2Si2MnMo | ≥1150 | ≥1300 | ≥20 | ≥8 |