Liner, Lining Block, Lifter (made of alloy steel 70Cr3NiMo, high chromium steel, high chromium alloy steel, high manganese steel ZGMn13Cr2 material).
This type of mill rotates and cascades larger ores, crushing larger ores and reducing the size of smaller ores. This mill does not use steel balls and is also known as a media-free grinding mill. Additionally, the grinding load consists of coarse mineral particles with sizes between 300 and 400 mm, with a grinding ratio greater than 1000.
The greatest advantage of autogenous mills is their ability to directly feed raw ores from the mining field or pre-crushed ores into the mill. Typically, minerals are fed into the mill for rod grinding according to a certain particle size distribution ratio. Some autogenous mills can even crush materials to a size of 0.074 mm, accounting for more than 20% to 50% of the total product quantity. The crushing ratio can even reach 4000 to 5000, which is several times higher than that of ball and rod mills. Autogenous mills are a new type of grinding equipment that combines crushing and grinding functions. They use the material being ground as the medium and achieve crushing through mutual impact and abrasion, hence the name autogenous mill. Depending on the grinding process method, autogenous mills can be divided into dry (air-swept) and wet (overflow) types.
Canhu Casting is the earliest foundry to develop and apply the curved structure discharge head of large-scale autogenous mills and semi-autogenous mills, and has accumulated practical experience in the transformation of multiple projects. Our goal is to optimize and improve the discharging head structure of AG/SAG grinding mills for users, eliminated unplanned stoppages and increased its overall processing performance and durability, increase the ore discharge rate of AG/SAG grinding mills, improve grinding efficiency and reduce mill power consumption.
The curved discharge head improves AG/SAG grinding mills as follows:
1. The discharge capacity is increased, and the material capacity is increased by more than 30% compared with the "straight type".
2. Improve the grinding efficiency of the mill, discharge difficult-to-grind ore in a timely manner, crush stubborn stones through the crusher, and avoid the formation of a slurry pool in the mill.
3. Reduce the wear of the lifter, reduce the amount of backflow to the bottom of the slurry lifter, and extend the service life of the lifter.
4. Another by improving liner design, optimizing materials, and implementing scientific smelting and heat treatment processes, product quality can be improved, and the service life of liners can be extended. This can greatly reduce the frequency of replacement, decrease the labor cost of replacement, and the biggest benefit is the reduction in the cost of consumables for ore beneficiation, resulting in significant savings for the enterprise.
Characteristics of Wet Mills:
1). The end cover is not vertically connected to the cylinder and the end cover liner is conical in shape.
2). The discharge end is equipped with a discharge grid plate, and the material discharged from the grid plate is screened by a conical barrel. The undersize material is discharged through the discharge outlet, while the oversize material is returned to the mill for further grinding through a spiral self-return device, forming a closed-loop grinding system. This allows for further control of the discharge particle size and reduces the amount of recirculating material.
3). The ore feed side uses a movable ore feeding trolley.
4). The large gear is fixed on the hollow shaft neck at the discharge end. The remaining parts of the wet autogenous mill have a similar structure to the dry autogenous mill.
Characteristics of Dry Mills:
1). Short hollow shaft neck and short cylinder body, making it easy for materials to enter and facilitating classification, thereby reducing the residence time of materials in the mill and resulting in high production capacity.
2). The end cover and cylinder are vertical, and they are equipped with double concave-convex wave-shaped liners (also known as reversing liners). In addition to protecting the end cover, these liners can prevent material segregation. When the material falls onto one wave peak of the liner, it can be bounced to the other side, increasing the chance of collision with the falling material and ensuring uniform distribution of materials with different particle sizes in the cylinder.
3). The cylinder is lined with T-shaped liners, which act as lifters. Their function is to lift the material to a certain height and let it fall under its own weight, enhancing the impact and crushing effect.
4). The feed enters the autogenous mill through the feed chute, and the crushed material is discharged from the mill by the airflow of the fan. It then enters the corresponding classification equipment for grading. Coarse particles return to the mill for further grinding during the discharge process, relying on their own weight.
Material Grade | Main Chemical Components (Score)/% | ||||||||
C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
ZCMAG-ZG110Mn13Mo | 0.75∽1.35 | 0.3∽0.9 | 11∽14 | - | 0.9∽1.2 | - | - | ≤0.04 | ≤0.06 |
ZCMAG-ZG120Mn13 | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | - | - | - | - | ≤0.04 | ≤0.06 |
ZCMAG-ZG120Mn13Cr2 | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | 1.5∽2.5 | - | - | - | ≤0.04 | ≤0.06 |
ZCMAG-ZG120Mn13W | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | - | - | W: 0.9∽1.2 | ≤0.04 | ≤0.060 | |
ZCMAG-ZG120Mn13CrMo | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | 0.6∽1.2 | 0.6∽1.2 | - | - | ≤0.04 | ≤0.060 |
ZCMAG-ZG120Mn13Ni3 | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | - | - | 3.0∽4.0 | - | ≤0.04 | ≤0.060 |
ZCMAG-ZG120Mn18 | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | - | - | - | - | ≤0.04 | ≤0.06 |
ZCMAG-ZG120Mn18Cr2 | 1.05∽1.35 | 0.3∽0.9 | 11∽14 | 1.5∽2.5 | - | - | - | ≤0.04 | ≤0.06 |
ZCMAG-ZG30Mn2CrSi | 0.25∽0.35 | 0.5∽1.2 | 1.2∽2.2 | 0.5∽1.2 | - | - | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG30CrMnSiMo | 0.25∽0.35 | 0.5∽1.8 | 0.6∽1.6 | 0.5∽1.8 | 0.2∽0.8 | - | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG30CrNiMo | 0.25∽0.35 | 0.4∽0.8 | 0.4∽1.0 | 0.5∽2.0 | 0.2∽0.8 | 0.3∽2.0 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG40Mn2CrSi | 0.35∽0.45 | 0.5∽1.2 | 1.2∽2.2 | 0.5∽1.2 | - | - | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG40CrNiMo | 0.35∽0.45 | 0.4∽0.8 | 0.4∽1.0 | 0.5∽2.0 | 0.2∽0.8 | 0.3∽2.0 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG42Cr2Si2MnMO | 0.38∽0.48 | 1.5∽1.8 | 0.8∽1.2 | 1.8∽2.2 | 0.2∽0.6 | - | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG45Cr2Mo | 0.40∽0.48 | 0.8∽1.2 | 0.4∽1.0 | 1.7∽2.0 | 0.8∽1.2 | ≤0.5 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG30Cr5Mo | 0.25∽0.35 | 0.4∽1.0 | 0.5∽1.2 | 4.0∽6.0 | 0.6∽1.2 | ≤0.5 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG40Cr5Mo | 0.35∽0.45 | 0.4∽1.0 | 0.5∽1.2 | 4.0∽6.0 | 0.2∽0.8 | ≤0.5 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG50Cr5Mo | 0.45∽0.55 | 0.4∽1.0 | 0.5∽1.2 | 4.0∽6.0 | 0.2∽0.8 | ≤0.5 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG60Cr5Mo | 0.55∽0.65 | 0.4∽1.0 | 0.5∽1.2 | 4.0∽6.0 | 0.2∽0.8 | ≤0.5 | - | ≤0.04 | ≤0.04 |
ZCMAG-ZG45Cr2MnMo | 0.40∽0.50 | 0.4∽1.0 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.04 |
ZCMAG-ZG60Cr2MnMo | 0.50∽0.70 | 0.4∽1.0 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.04 |
ZCMAG-ZG85Cr2MnMo | 0.70∽0.95 | 0.4∽1.0 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.04 |
ZCMAG-ZG32Cr2Si2MnMo | 0.25∽0.40 | 1.0∽2.5 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤0.35 | ≤0.04 | ≤0.04 |
ZCMAG-ZG45Cr2Si2MnMo | 0.40∽0.50 | 1.0∽2.5 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤0.35 | ≤0.04 | ≤0.04 |
ZCMAG-ZG65Cr2Si2MnMo | 0.50∽0.80 | 1.0∽2.5 | 0.5∽1.5 | 1.5∽2.5 | 0.2∽0.8 | ≤1.0 | ≤0.35 | ≤0.04 | ≤0.04 |
Material Grade | Surface Hardness | Impact Force Absorption | |||
HRC | HBW | KV2 J | KU2 J | KW2 J | |
ZCMAG-ZG110Mn13Mo | - | ≤300 | - | ≥118 | - |
ZCMAG-ZG120Mn13 | - | ≤300 | - | ≥118 | - |
ZCMAG-ZG120Mn13Cr2 | - | ≤300 | - | ≥90 | - |
ZCMAG-ZG120Mn13W | - | ≤300 | - | ≥118 | - |
ZCMAG-ZG120Mn13CrMo | - | ≤300 | - | ≥90 | - |
ZCMAG-ZG120Mn13Ni3 | - | ≤300 | - | ≥118 | - |
ZCMAG-ZG120Mn18 | - | ≤300 | - | ≥118 | - |
ZCMAG-ZG120Mn18Cr2 | - | ≤300 | - | ≥90 | - |
ZCMAG-ZG30Mn2CrSi | ≥45 | - | ≥12 | - | - |
ZCMAG-ZG30CrMnSiMo | ≥45 | - | ≥12 | - | - |
ZCMAG-ZG30CrNiMo | ≥45 | - | ≥12 | - | - |
ZCMAG-ZG40Mn2CrSi | ≥45 | - | - | - | ≥30 |
ZCMAG-ZG40CrNiMo | ≥50 | - | - | - | ≥25 |
ZCMAG-ZG42Cr2Si2MnMO | ≥50 | - | - | - | ≥25 |
ZCMAG-ZG45Cr2Mo | ≥50 | - | - | - | ≥25 |
ZCMAG-ZG30Cr5Mo | ≥42 | - | ≥12 | - | - |
ZCMAG-ZG40Cr5Mo | ≥44 | - | - | - | ≥25 |
ZCMAG-ZG50Cr5Mo | ≥46 | - | - | - | ≥15 |
ZCMAG-ZG60Cr5Mo | ≥48 | - | - | - | ≥10 |
ZCMAG-ZG45Cr2MnMo | ≥30 | - | - | - | ≥30 |
ZCMAG-ZG60Cr2MnMo | ≥30 | - | - | - | ≥25 |
ZCMAG-ZG85Cr2MnMo | ≥32 | - | - | - | ≥15 |
ZCMAG-ZG32Cr2Si2MnMo | ≥40 | - | ≥20 | - | - |
ZCMAG-ZG45Cr2Si2MnMo | ≥44 | - | ≥15 | - | - |
ZCMAG-ZG65Cr2Si2MnMo | ≥48 | - | ≥10 | - | - |